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Step 2 — Port tube

Question: where should the damped box be tuned for the Aiyima, and how long must the tube be? Result: a 175 mm port moves the tuning from ≈ 72 Hz to ≈ 48 Hz; the +8 dB bass hump turns into a response flat within ±1 dB from 55 to 150 Hz.

Target

  • After damping the bare 44 mm port tuned to ≈ 72 Hz, with a hump at ~79 Hz and a steep fall below 58 Hz.
  • Target ≈ 50 Hz. The original design tunes to 43 Hz for the lean FE103NV2 plus a nearby wall; the Aiyima has more bass of its own (Aiyima vs. FE103NV2).
  • Constraint: 188 mm inner depth. 43 Hz would need ≈ 216 mm of port; too close to the back panel the air at the tube's mouth gets choked.

Prediction

The tube length is scaled from the measured tuning (Helmholtz: Fb ∝ 1/√Leff, with end correction), so no box model is needed. From Fb = 72 Hz at 44 mm:

Target Fb Total port
55 Hz 112 mm fuller, less deep
50 Hz 146 mm the target
≈ 46.5 Hz 175 mm fitted — cut long, to trim towards 146 mm
43 Hz (plan) 216 mm doesn't fit the 188 mm depth

Build

Section through the port: doubler 22 + front 22 + tube 131 = 175 mm total, 57 mm clear to the back panel

HT DN75 drain pipe, mounted from the inside against the front panel, joint sealed. Total port = tube + front panel + doubler = 175 mm, measured straight through. ≈ 4.7 cm clear to the back-panel wool. Details: Build → Port tube.

Verification

Four independent checks, then the ears:

  1. Impedance (L-z-02; L-z-03 with all seams and the tube base taped, to rule out leaks).
  2. Port near field — where the port's output peaks is Fb.
  3. Bass sum (cone + port, complex, area-scaled) — its shape decides whether the tuning is right.
  4. Far field at 50 cm — gated (direct sound) and 300 ms (in the room).
  5. Listening A/B — left (tube) against right (same damping, no tube) with equal-level test signals.

Reference control — two gain knobs had moved between sessions. The loopback gain was reset with a tone sent only to the loopback (back to −22.3 dBFS, as in every earlier session); the mic gain was matched so the cone's output at 100–200 Hz equals the pre-tube session within 0.5 dB — a range no port can change. Far-field fingerprint afterwards: mic −10.9 dBFS (was −11.6), loopback −22.2 dBFS, arrival 1.63 ms.

Results

The speaker now, 30 Hz–20 kHz, room-free:

Complete room-free response before and after

Below 400 Hz the near-field cone + port sum, above it the 3.4 ms gated far field, level-matched at the splice. From ~45 Hz to 4 kHz within about ±4 dB; the bass hump is gone. Two things remain: the treble peaks at ~6 and ~10.5 kHz (for a correction EQ), and the near-field part is half-space — free standing, the bass sits a few dB lower relative to the mids (baffle step), which a nearby wall gives back.

Bass sum for the untreated box, the damped box and with the 175 mm port

Bass, cone + port, levelled to 150–250 Hz: with the 175 mm port within ±1 dB from 55 to 150 Hz, −3 dB at 47 Hz, −7 dB at 40 Hz — "flat down to a point, then a clean roll-off". The length is right; it stays.

Port output: the peak moves from 71 to 48 Hz

Port output: the peak — the tuning — moved from 71 to 47.6 Hz; the port delivers ~6 dB more at 40 Hz and leaves 70–100 Hz to the cone.

In-room response at the mic

In the room (50 cm, 300 ms): the 70 Hz peak drops from +10 to +3 dB, 40–50 Hz rise by 6–12 dB. The room still shapes the bass (rear wall 50 cm behind the speaker) — that's for placement, not the tube.

Damped, bare hole 175 mm port
Port tuning Fb ≈ 72 Hz ≈ 48 Hz
Bass hump +5.9 dB at 79 Hz none (max +1.0 dB)
−3 dB point 58 Hz 47 Hz
Bass sum at 40 Hz −18.6 dB −7.1 dB
Direct sound above 300 Hz unchanged within 1 dB

Impedance: bare hole, damped, and with the 175 mm port

Impedance: the upper peak grows and moves from 93.8 to 91.1 Hz, as expected for a lower tuning. The lower peak and the dip that mark Fb shrink to a plateau at 45–50 Hz: the port resonance is heavily damped (the fill, and wool close to the tube's mouth). Taping every seam changed little, so it isn't a leak. Fb is therefore read from the port near field (47.6 Hz) and confirmed by the plateau (Impedance jig).

Listening

Equal-level test signals sent to one speaker at a time — a bass staircase of single notes from 40 to 120 Hz and a slow sweep 30–200 Hz — left speaker (175 mm port) against right (same damping, no tube yet).

"Not a huge bass addition, but the speaker sounds more balanced in some way."

That's the measurement in words: the tube doesn't add level, it removes the hump at 70–80 Hz that read as "lots of bass" and spreads the output evenly down to ~47 Hz.

Conclusion

  • The first cut landed on target. Partly luck — but the prediction came from the measured tuning, and three independent checks (port near field, bass sum, impedance plateau) agree on ≈ 48 Hz.
  • Measurement makes it verifiable, the ears make it final. Tuning further would trade evenness against bass quantity — a matter of taste.
  • Balance, not quantity. For more bass level: placement closer to a wall (as the original design intends), a gentle EQ shelf, or loudness compensation.

Open

  • Port noise at high level (only 4.7 cm to the back-panel wool): a loud listening test decides; if it chuffs, trim 10 mm (Fb +1–2 Hz).
  • Protective high-pass in the DSP lowered from 56 Hz to 36 Hz (0.75 × Fb).